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Fan Drive Solutions Questionnaire

 

Fan Controllers
Generator Controllers
Power-Line Driver
Opto3000
Plug Top Drivers
HAU Single Coil PWM
LCU Single Coil PWM
HAD Dual Coil PWM

 

Fan drives with reversing feature

Movie of reversing feature

(HFS-2 & 2Q, HFS-J & J2)

 

 Hydraulic Fan System Controllers

 

DVC Products Valve Driver Cards Application Matrix DVC Configurator

 

Please complete the following fan drive solutions questionnaire is to help High Country Tek, Inc personnel understand the details of the hydraulic fan cooling being discussed.

 

Part Number

Description

Documentation

HFS

Fan driver, thermistors

Cut Sheet

User Manual

HFS-2

Fan driver with reversing, thermistors

Cut Sheet

User Manual

HFS-2Q

HFS-2 with WeatherPack connectors

Cut Sheet

 

HFS-3-12V

Plug Top Driver - Direct connect to low frequency PWM engine ECU fan speed signal

Cut Sheet

User Manual

 

HFS-3-24V

Plug Top Driver - Direct connect to low frequency PWM engine ECU fan speed signal

Cut Sheet

User Manual

 

HFS-4

Direct connect to low frequency PWM engine ECU fan speed signal

Cut Sheet

User Manual

 

HFS-J

Fan driver with reversing, thermistors or J1939

Cut Sheet

User Manual

Reference Information

Fan Drives Literature   Fan Drives Spec Comparison   Temp Sensor Guide   ROI Calculator   RS232 to USB Adapters

 

TekBook-110 

Our new TekBook-110 will now allow mobile users and field operatives to have access to HCT’s full featured standard graphical user interfaces ( GUI’s ) for specialty and DVC product ranges, making programming, set-up, data-logging and modifications easier, simpler and clearer than ever before.

 

 

 

HFS Fan ControllerHFS, Hydraulic Fan System Controller

 

 

 

 

Application Information:

Optimizes fan speed control relative to temperature requirements.

Engines or systems without J1939 capability.

Uni-Directional hydraulic fan drive applications.

OEM, Re-power and Retro-fit opportunities.

On-road and Off-Road suitable mechanical package.

Complimentary controller to expand existing system functionality

 

Product Feature Overview:

Pre-written Windows™ software application, ready for user values, P/N: 023-00182

3 x discrete temperature zone sensor inputs

Additional 2 x discrete switch inputs for fan speed override ( A/C on e.t.c. )

1 x PWM output for any make of proportional valve or pump control.

Open and short circuit cable protection with monitoring

Heavy duty industry standard Deutsch connector.

System ‘error’ indicator LED with blink code.

Unit uses HCT Opto3000 system for set-up and PC communications.

 

Housing Type:-                         HCT unique ‘encapsulated’ block.

Input Supply Voltage:             10 to 32VDC ( Absolute Maximum )

Input Supply Current:             Valve Current Setting + 200mA Quiescent (Max) 

Command Input Type(s):       3 x 2 wire Thermistor, temperature switch ( software selectable )

                                                         2 x on/off inputs for fan speed over ride ( software selectable ).

Command Input Value(s):     Ohms only ( Max temp = 50  Min temp =  2M)  Additional 2 x Contact closure.

Dither Frequency :                  Software adjustable, ~30 to 250Hz

Housing Material:-                  Black, Polycarbonate

Wire Connections:-                12 way male Deutsch—polarized

Connector type:-                     DT15-12PA

Connector Kit:-                        P/N: 999-10088

Encapsulation:-                      Flameproof epoxy resin

Mounting:-                               3 x No. 8 ( 5mm ) screws

Temperature range:-            - 40 to +75 ºC ( operational )

NEMA/IP Rating:                     NEMA 6P/68 ( Module only ) derate for connector as required.

CE compliance:                      Declaration of Conformity

 

HFS Cut Sheet

Electrical Connection Diagram:

 

HFS Cut Sheet

HFS Cut Sheet

 


 

HFS-2 Reversing Fan Controller

HFS-2, Hydraulic Fan System Controller with Reversing

       Heavy duty industry standard 2 part Weidmuller, mating connector included.

 

 

 

HFS-2Q  Reversing Fan ControllerHFS-2Q, HFS-2 with WeatherPack connectors

     1 x 6 way Weatherpack FEMALE for all thermistor inputs and 2 x 4 way Weatherpack’s for power and control functions.

      (HFS-2Q mating connector kit part number: 999-10163)

 

 

Application Information:

Optimizes fan speed control relative to temperature requirements.

Engines or systems without J1939 capability.

Uni or Bi-Directional hydraulic fan drive applications.

OEM, Re-power and Retro-fit opportunities.

On-road and Off-Road suitable mechanical package.

Complimentary controller to expand existing system functionality

 

Product Feature Overview:

Pre-written Windows™ software application, ready for user values, P/N: 023-00196

3 x discrete temperature zone sensor inputs

Automatic or Manually initiated fan reverse cycle

Charge air priority/limiting and noise test features

1 x PWM output for any make of proportional valve or pump control.

1 x ON/OFF output for reverse fan direction valve

1 x ON/OFF output for alarm integration into host system

Open and short circuit cable protection with monitoring

Heavy duty industry standard 2 part Weidmuller, mating connector included (HFS-2) or WeatherPak (HFS-2Q) connectors.

System ‘error’ indicator LED with blink code.

Unit uses HCT Opto3000 system for set-up and PC communications.

 

Housing Type:-                         HCT unique ‘encapsulated’ block.

Input Supply Voltage:             10 to 32VDC ( Absolute Maximum )

Input Supply Current:             Valve Current Setting + 200mA Quiescent (Max) 

Command Input Type(s):       3 x 2 wire Thermistor, temperature switch ( software selectable ) 2 x on/off inputs for fan speed over ride ( software selectable ).

Command Input Value(s):     Ohms only ( Max temp = 50  Min temp =  2M)  Additional 2 x Contact closure

Proportional Output:              1 x PWM up to 3.3A max current

Reverse cycle I/P:                  Lo to Hi logic input with software de-bounce

Reverse valve Output:          1 x ON/OFF up to 3.3A max current

Alarm Output:                         1 x ON/OFF up to 3.3A max current

Dither Frequency :                  Software adjustable, ~30 to 250Hz

Housing Material:-                  Black, Polycarbonate

Wire Connections:-                1 x 6 & 1 x 8 Pin Weidmuller or 1 x 6 & 2 x 4 Pin Weatherpack (HFS-2Q)

Encapsulation:-                      Flameproof epoxy resin

Mounting:-                               3 x No. 8 ( 5mm ) screws

Temperature range:-            -40 to +75 ºC ( operational )

NEMA/IP Rating:                     NEMA 6P/68 ( Module only ) derate for connector as required

CE compliance:                      Declaration of Conformity

 

Electrical Connection Diagram:

HFS-2 Cut SheetHFS-2 Cut SheetHFS-2 Cut Sheet


 

  HFS-3-12V & HFS-3-24V, Plug Top Driver

  Direct connect to low frequency PWM engine ECU fan speed signal

 

 

 

Application Information:

Direct connect to low frequency PWM engine ECU fan speed signal

12V & 24V version of open loop single coil valve driver

Can be used with all types of fluid control products

Uni-directional open loop pump stroker or valve controller

DIN 43650 footprint for mobile or industrial products

 

Product Feature Overview:

Single PWM output for any make of proportional valve or pump control

Linear Input to output curve to give best control resolution

ALL settings by potentiometer under unit translucent lid

Separate ramp UP and Down adjustments for smooth control

Pre-connected 3m/10 foot color coded cable for easy connections

LED diagnostics show full controller operation at all times

Mounting hardware and gaskets supplied with each controller

Meets latest CE latest test standards & Sealed to meet NEMA 6P or IP 67

 

Controller Specification Overview:

Housing Type:             HCT unique ‘encapsulated’ block.

Input Supply Voltage:  12 or 24VDC ±20% ( Absolute Maximum )

Input Supply Current:   Valve Current Setting + 200mA Quiescent (Max)

Command Input Type:  PWM from engine ECU

Command Input Value: 5V ( 10% to 90% PWM )

CMD I/P Frequency:    20 to 125Hz

Input Resistance:        1200 Ohms

Ramp Times:               300mS to ~5 Secs ( with I max at 100% ) Separate UP/Down settings

Dither Frequency:        Adjustable, ~100 to ~250Hz ( ± 20%)

Housing Material:         High impact resistance ABS.

Wire Connections:       3M/10’ pre-connected color coded cable

Encapsulation:            Flameproof epoxy resin filled

Mounting:                   DIN 43650 connector footprint

Temperature range:     -20 to +70 ºC ( operational )

NEMA/IP Rating:        NEMA 6P/67 when assembled and mounted to coil correctly

 

Electrical Connection Diagrams: HFS-3-12V Cut Sheet

 

HFS-3-12V Cut Sheet

 


 

  HFS-4, Direct connect to low frequency PWM engine ECU fan speed signal

 

 

Application Information:

Direct connect to low frequency PWM engine ECU fan speed signal

24V version of open loop single coil valve driver

Can be used with all types of fluid control products

Uni directional open loop pump stroker or valve controller

Die-cast aluminum housing for bulkhead mounting

 

Product Feature Overview:

Single PWM output for any make of proportional valve or pump control

Solidly ‘Potted’ in flame resistant epoxy resin for durability

ALL settings by potentiometers under unit lid

Pre-connected color coded cables for easy connections

Meets latest CE latest test standards & Sealed to meet NEMA 6P or IP 67

 

 

Controller Specification Overview:

Housing Type:                   HCT unique ‘encapsulated’ block.

Input Supply Voltage:       10 - 32VDC ( Absolute Maximum )

Input Supply Current:       Valve Current Setting + 200mA Quiescent (Max)

Command Input Type:     PWM from engine ECU / DCU

Command Input Value:   8V - 30V ( 10% to 90% PWM )

CMD I/P Frequency:         20 to 125Hz PWM

Input Resistance:            1200 Ohms

Dither Frequency:            Adjustable, ~100 to ~250Hz ( ± 20%)

Housing Material:            Die-cast aluminum

Wire Connections:          pre-connected color coded cable

Encapsulation:                Flameproof epoxy resin filled

Mounting:                          Bulkhead / flat surface

Temperature range:       -20 to +70 ºC ( operational )

NEMA/IP Rating:              NEMA 6P/67 when assembled and mounted to coil correctly

 

Electrical Connection Diagrams: HFS-4 Cut Sheet

 

HFS-4 Cut Sheet

 

 

 

 

 

 

 

 

 

 

 

HFS-4 Cut Sheet

 

 

 

 

 

 

 

 

 

 

 

 

 

 


 

HGS-J  Reversing Fan Controller with J1939

HFS-J, Hydraulic Fan System Controller with Reversing & J1939

 

 

 

 

Application Information:

Optimizes fan speed control relative to temperature requirements

Engines or systems with J1939 capability

Uni or Bi-Directional fan feature allows radiator ‘purge’ or ‘De-Ice’

OEM, Re-power and Retro-fit opportunities

On-road and Off-Road suitable mechanical package

Very cost effective ‘all-in-one’ hydraulic fan system controller

 

Product Feature Overview:

Pre-written Windows™ software application, ready for user values, P/N: 023-00218

3 x temperature zone inputs direct from J1939 bus

2 x discrete inputs for switches OR temperature sensors

1 x PWM output for any make of proportional valve or pump control

2 x ON/OFF outputs for fan reverse valve and  external alarm

J1455 ( load dump) compliant power protection

Heavy duty industry standard Deutsch connector

System ‘error’ indicator LED with blink code

Uses HCT's RS232 programming cable, P/N: 999-10075

 

Housing Type:-                         HCT unique ‘encapsulated’ block.

Input Supply Voltage:             10 to 32VDC ( Absolute Maximum )

Input Supply Current:             Valve Current Setting + 200mA Quiescent (Max) 

Command Input Type(s):       J1939 for charge air, transmission and water temps 2 x additional discrete inputs for switch OR temperature sensors

Command Input Value(s):     Ohms only ( Max temp = 50  Min temp =  2M)  Additional 2 x Contact closure

Proportional Output:             1 x PWM up to 3.3A max current

Reverse cycle I/P:                  Lo to Hi logic input with software de-bounce

Reverse valve Output:          1 x ON/OFF up to 3.3A max current

Alarm Output:                         1 x ON/OFF up to 3.3A max current

Dither Frequency :                  Software adjustable, ~33 to 500Hz

Housing Material:-                  Black, Polycarbonate

Wire Connections:-                12 way male Deutsch—polarized

Connector type:-                     DT15-12PB

Connector Kit:-                        P/N: 999-10155

RS232 Communications:     4 way Weatherpak connector - RS232 Programming cable P/N: 999-10075.

Encapsulation:-                      Flameproof epoxy resin

Mounting:-                               3 x No. 8 ( 5mm ) screws

Temperature range:-            - 40 to +75 ºC ( operational )

NEMA/IP Rating:                     NEMA 6P/68 ( Module only ) derate for connector as required

CE compliance:                      Declaration of Conformity

 

 

Electrical Connection Diagram:

HFS-J Cut SheetHFS-J Cut SheetHFS-J Cut Sheet

 


 

 

 

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